Pitch 5.00 / 5.08 mm is one of the most established connector standards on the market and offers an almost unlimited variety of connection options. This makes it possible to create robust, reliable and practical pluggable solutions for virtually any industrial application.
The range includes THR and wave soldered male headers, as well as female plugs with PUSH IN spring connections or traditional tab-type connectors. The system is complemented by high-performance High-Current (HC) variants, which combine high current-carrying capacity with a compact design.
The various connection technologies allow maximum flexibility in device design – from automated assembly through reflow and wave-solderable processes to robust field applications. Well-designed locking mechanisms, coding options and labelling options also guarantee security and user-friendly integration into industrial equipment.
The result is a universal connector system that combines tried-and-tested technology with a wide range of modern connection options – reliable, high-performance and suitable for almost any application.
The SL-SMT 5.0x HC male headers have been specially developed for integration into SMT manufacturing processes and enable the seamless incorporation of the connection system into automated reflow soldering processes. Produced from high-temperature-resistant LCP (liquid crystal polymer), they meet the highest requirements for thermal stability and process reliability.
The HC variant (High Current) offers enhanced performance in a compact design and supports high-performance applications in industrial settings. This comprehensive portfolio enables efficient and reliable assembly production with significant efficiency gains – thereby helping to reduce overall manufacturing costs whilst ensuring high process reliability and proven reliability.
Using glass-fibre reinforced plastic with the SL 5.08 HC and SL-SMT 5.08 male headers ensures a high level of dimensional stability and prevents what is known as the "banana effect" – the printed-circuit board sagging – in the soldering process.
More use with less effort: the soldering flange reduces 3 steps to one while protecting the soldering points from regular mechanical stress. A uniform drill hole diameter, no fixing of the fastening screw – additional fastening takes place automatically in the soldering process.
1.5 mm short pins for flush solder joints permit PCB assembly on both sides in accordance with IPC A-610 and also reduces the solder paste volume significantly. At the same time, the required stroke of the pick-and-place machine is reduced to a minimum. Alternatively: 3.2 mm pins for PCBs with a thickness of 1,6 mm.
The SL 5.00 / SL 5.08 HC male headers are the established industry standard for reliable PCB connections in wave and hand soldering processes. With their distinctive wave-type plug-in connectors, they have proven their worth in industrial automation for decades and form the basis for robust and durable device connectivity.
The HC (High Current) variants offer enhanced performance and are suitable for use even in ambitious applications. Thanks to their robust construction and ease of processing, these male headers offer a reliable and cost-effective solution for traditional soldering processes in mass production.
Vibration proof connection between male header and female plug. The male header can also be screwed to the PCB. Available with gold-plated surfaces.
You get more options in your device design with the three different wire-outlet directions.
You can maximize connection density by using double-level male headers together with your choice of connection system on the field side.
Flood-light displays carry signals from the PCB LEDs to the front plate. Partition panels can be used to visually separate the different functional areas of the male header. All pin headers can be coded manually or ordered pre-coded.
The BLZP 5.0x HC female plugs are the logical evolution of the BLZ series, which has proven its worth over decades. The ‘P’ stands for enhanced security, whilst ‘HC’ (High Current) is used for identification of improved performance in terms of application and processing.
As a pluggable universal screw connection using a clamp-on design, the BLZP series offers a particularly reliable and robust connection solution for industrial applications. Intelligent design features such as integrated wire-pin protection, positive/negative screws and user-friendly locking mechanisms ensure a seamless chain of functionality and safety.
The female plugs are easy to use, provide space for marking and coding, and can be securely fastened using either a flange or a lock & release lever. BLZP 5.0x HC therefore delivers greater efficiency, enhanced process reliability and maximum reliability in equipment connections.
Unpack – "Wire Ready" – Connect. Wire Ready technology ensures that all clamping points are fully open on delivery, even after worldwide transport (in accordance with ISO 13355).
The globally compatible screw head (in conformity with ISO 2880/2, ISO 8764/2-PH and ISO 8764/2-PHZ) that fits all tools – for non-positive and uncomplicated operation with common hand tools or the efficient use of power tools.
Fast, self-locking with the male header. Intuitive, tool-free operation, visual inspection and easy release of the female plugs without damaging the assembly.
The BLT 5.08 HC female plugs are the ideal solution for applications with limited installation space and high package density. As a compact TOP connection in pitch 5,08 mm, they enable a particularly space-saving device design, as the cable entry and cable gland are located on the same side of the plug-in connector.
Thanks to the wire connection running parallel to the PCB, the BLT family is ideal for small installation spaces. The tried-and-tested screw connection system ensures reliability and robustness in the connection. With its coding and labelling capabilities and flexible locking mechanisms, the BLT 5.08 HC offers a user-friendly and high-performance solution for industrial applications.
Unpack – "Wire Ready" – Connect. The ‘WIRE READY’ technology ensures that all contact points are fully open, even after being transported around the world.
The BLT's "pull effect" ensures that the connected wire is pulled in to the clamping point for a securely established contact.
Fast interlocking to the male header, intuitive, tool-free handling, visual inspection and simple release of the female plug that is gentle on components.
In standard screw terminals, the angle between the cable entry and the screw is 90°. The required clearance distances must then be taken into account when designing the device. However with the TOP connection system, the directions for wire entry and operations are the same.
The BLF 5.0x HC and BLDF 5.08 female plugs bring innovative PUSH IN wire connection technology to the tried-and-tested connector series in the 5,00 mm and 5,08 mm pitches. They enable quick, secure and tool-free wiring and offer maximum flexibility in industrial PCB connection technology.
With wire outlet directions of 90°, 180° and 270°, as well as variants featuring a dual connection with an integrated cross-connection, these plug-in connectors are ideally suitable for signal and bus applications. The hybrid contact technology, combined with PUSH IN, ensures a vibration-resistant, maintenance-free and durable connection – even under ambitious operating conditions.
The BLF 5.08 HC expands the tried-and-tested system with compact designs and high performance (HC = High Current), whilst BLDF variants are specifically optimized for daisy-chain and bus structures. Together, they offer a versatile system for high-performance signal and power distribution in industrial applications.
Very large clamping range from 0.2 mm² to 2.5 mm² – even when using ferrules with plastic collars.
A stainless steel cage enclosure prevents subsidence in the contact area. To prevent any drop in clamping force plastic parts were deliberately not used.
Simplified functional testing using easily accessible test points.
The integrated cross-connector is designed for a low voltage drop and allows a powerful 22 A bus power which can supply a high number of participants in the bus.
The BLC 5.08 female plugs offer a cost-effective solution for the pre-assembly of PCB connections in high volumes. Thanks to the tried-and-tested crimp connection system, contacts can be processed reliably and with process integrity, both manually and using automated crimping machines.
The series was specifically developed for industrial mass production and combines cost-effective processing with high electrical performance. With a wide clamping range of up to 2.5 mm² and a robust design for industrial applications, the BLC 5.08 is ideal for standardized and scalable manufacturing processes.
The crimp contact is crimped on a stripped wire and then snapped on to the female plug – and it's ready!
The very low height of only 10.1 mm enables components to be positioned densely together.
Delivery of the crimp contacts loose in bags, or as tape-packaged carrier strips. For the following conductor sizes: 0.22-0,35 mm², 0.50-1,00 mm², 1.50-2,50 mm².
Screw terminals have a 90° angle between the directions of the cable entry and the screw. The required clearance distances must then be taken into account when designing the device. In the crimp connector system, however, the conductor insertion and operation is parallel to the circuit board.
OMNIMATE® Signal PCB connectors are used throughout the industrial electronics sector wherever signals need to be connected to the PCB with reliability, compactness and long-term security.
A heat pump is a device that transfers thermal energy from a cooler place to a warmer one. It uses the temperature difference in the environment to absorb and transfer heat. The system operates in a continuous cycle of evaporation, compression, condensation and expansion, thereby efficiently transferring heat. Compared to conventional heating systems, a heat pump requires less primary energy, as most of the heat is drawn from the environment. It therefore represents an energy efficient and environmentally friendly solution for heating or cooling buildings.
An HVAC system regulates temperature, air quality, and humidity to create a comfortable indoor environment. It combines heating, cooling, and ventilation and is used in residential, commercial, and industrial buildings. The installation is typically located outside the building or on the roof. The system architecture includes a power supply, a controller board for central processing, as well as a control unit for sensors and actuators that captures measurement data and manages control processes. Integrated communication interfaces enable data exchange with higher‑level building management systems. The system is typically installed outside the building or on the roof.
As experienced experts, we support our customers and partners around the world with products, solutions and services in the industrial environment of power, signals and data. One the one hand, it allows us to produce controllers that are increasingly sophisticated. We are therefore continuously developing innovative, sustainable and value-adding solutions for their individual needs. You also have to consider industry-wide standards and of course keep automation expertise at the highest level too.
Stricter requirements in building safety are becoming increasingly important and thus necessitate the use of future-proof monitoring systems. Besides fulfilling legal regulations and standards, such as DIN VDE 0833, it must be ensured that the equipment reliably protects people and property.
Pitch 5.00 / 5.08 mm is an established industry standard that combines high electrical performance with great design flexibility. It supports various connection technologies and is suitable for a wide range of industrial applications.
PUSH IN enables quick, tool-free wiring by simply inserting the conductor. This technology reduces assembly times, ensures a secure and vibration resistant connection, and is suitable for both manual and automated processes.
The clamping yoke screw system offers maximum mechanical stability and particularly high reliability in the connection. It is particularly suitable for applications where robustness, vibration resistance and ease of maintenance are key requirements.
With the TOP connection, the cable entry and cable gland are on the same side. This saves space, simplifies wiring, and is ideal for compact devices with limited installation space.
Crimping technology enables efficient pre-assembly, particularly in mass production. It ensures consistently high contact quality, supports automated processes and reduces assembly time and costs.
Single row variants are suitable for standard signal connections with a clear structure and simple handling. Dual-row versions offer significantly higher package density and are ideal for complex equipment with numerous signals in a confined space.
SMT and THR male headers enable integration into automated assembly and soldering processes. They combine mechanical stability with reflow and wave soldering compatibility and are ideal for mass production.
By combining different connection technologies within a single grid system, designs can be optimally adapted to the installation space, manufacturing process and application requirements – without altering the basic layout.
These plug-in connectors are used in industrial automation, machine construction, power distribution, building systems and technology and many other industrial electronics applications where they need reliable PCB connections.
With our OMNIMATE® Services, we can help you and your business achieve the highest possible levels of efficiency. You can reduce your product costs and benefit from our support across all phases of your project. Save valuable time with an application or product-oriented search using our ConnectorGuide and make a quick selection with our web configuration tool.
Feel free to contact our experts for more information on our PCB connectors or if anything is unclear. Simply use the services of our support center. We’ll help you identify the ideal solution for your needs. Are you unsure about how to properly mount our PCB connectors and PCB terminals? If so, as well as contacting our customer support team, you can also watch one of our handling videos . You can find these in our online product catalogue or by scanning the QR code on the product itself.
We provide you with information on our OMNIMATE® components for signal connection for download. Download our quick reference guide or product catalogue to find exactly the PCB signal connectors and terminals you need.
Whether you come to us as a device developer, product manager or buyer, we promise you efficiency, speed and tailored solutions. Weidmüller is your perfect partner for PCB connectors and PCB terminals. You can rely on our expertise and know-how. Working with you, we’ll find the products that meet your requirements.
