More efficiency by rational processes

More efficiency by rational processes

The markets of the future demand further optimisation of installation times. To rationalise the crimping processes, increasing automation of the individual steps is required. With the intelligent combination of versatility and functionality, our machines enable efficient processing of conductor materials. Get to know our automatic machines for professional and efficient cable preparation and processing.

Your benefits at a glance

Increased efficiency due to automation

Increased efficiency due to automation

The use of automatic machines for cable assembly shortens processing times and thus contributes to a general increase in panel construction efficiency.

Robustness and superior longevity

Robustness and superior longevity

High-quality metal components make our automatic machines more robust. This extends the maintenance intervals and the entire service life.

Precision and repeatability

Precision and repeatability

Our stripping machines achieve a constant performance, even with different insulation materials. Our cutting machines ensure consistent cutting quality and dimensional accuracy of all processed conductors.

Cabinet Building Innovation Award

Cabinet Building Innovation Award

Cabinet Building Innovation Award

A jury of experts awards the Weidmüller Wire Processing Center (WPC) and the "Smart Cabinet Building" initiative.

This is the second time that Weidmüller has been awarded with the cabinet building innovation award. As one of the leading trade media in its sector, SCHALTSCHRANKBAU (eng: cabinet building) awards five particularly innovative products with an INNOVATION AWARD 2021

Semi-automated cable assembly for simple and precise cutting Produkt innovation

CUTFIX PRO FEEDER: Fast. Flexible. Electric.

The growing demand of many customers for faster availability, increasing quality, and higher cost efficiency pose major challenges for control cabinet construction. Semi-automated solutions from Weidmüller increase speed, efficiency, and flexibility in all aspects of cable confection.

The purely electrically operated CUTFIX PRO enables simple and precise cutting to length of flexible conductors in the cross-section range 0.08 to 10.00 mm² (AWG 40-8). The supplied software allows cutting jobs to be easily read from data carriers, possibly edited directly at the touch display and simple being executed.In addition, the machine can be easily integrated into Weidmüller's modular Wire Processing Center (WPC) for even greater effectiveness.

Semi-automated cable assembly for simple and precise cutting
Your special advantages:
  • Compact automatic cutting machine in robust design
  • Touch display for easy handling and visualisation
  • Optionally addable multiple feeder

Process different conductor cross-sections Produkt innovation

CA 100 DUO – convenient ferrule processing via touch screen

Significant productivity increases can be achieved by simply accelerating work processes in cable assembly. The new CA 100 DUO automatic wire stripping and crimping machine enables the reliable processing of ferrules with maximum operating convenience.

The electropneumatic driven CA 100 DUO, enables the parallel processing of two different cross-sections in the range from 6 - 10 mm² /AWG10-8. Optionally, the processing of 4 mm²/ AWG12 is possible. Via the intuitively operated touch display, the cross-section can be changed in a second and without any tool changes.

Process different conductor cross-sections
Your special advantages:
  • No tool change necessary when changing cross-sections
  • One touch cross-section change
  • Reliable processing of various insulation materials

Our automatic machines product range

Wire Processing Center (WPC) Produkt innovation

Cable assembly with the highest efficiency: The WPC combines proven components into a modular assembly system consisting of cable processing machines and industrial printers.

Wire Processing Center (WPC)
  • Multiple input options for CAE data
  • Optimal processing of a wide variety of finishing tasks
  • Optimal integration into manufacturing processes
  • Reliable replenishment with wire end ferrules and markers
  • Optimal process reliability

Simple and reliable assembly Produkt innovation

Klippon® Automated RailAssembler

Simple and reliable assembly
Your benefits
  • Up to 60 % time saving in terminal block assembly (or significantly more considering the unmanned operation of up to 7 hours)
  • Avoidance of incorrect assembly thanks to data consistency between eCAD programs and Weidmüller Configurator (WMC)
  • Easy handling due to universal magazines

Stripping and crimping machines

Our new generation of stripping and crimping machines is equipped with an all-purpose adjustable stripping unit and a user-friendly touchscreen display. They succeed with fast operation, extended maintenance intervals, and long service life.

Stripping and crimping machines
  • More efficient due to fewer work steps
  • Stripping and crimping of conductors in a single step
  • Quick adjustment to the required cross-section range
  • Electric/pneumatic drive and full electronic control
  • Change of tools not necessary, hence time-saving and efficient processing

Cutting machines

Under microprocessor control, our automatic cutters - depending on the model - lengthen and cut solid and stranded wires, individual cables, flat cables, round cables, as well as insulating tubes and hoses - with precise operation and ease of use.

Cutting machines
  • Excellent repeat accuracy
  • Controllable contact pressure on the drive rollers
  • Electric drive
  • Cutting orders can be managed by PC
  • Removable hand-held operator device for entering the individual cutting orders

Stripping machines

Our electrically-operated automatic strippers enable precision stripping of conductors with different types of insulation. The automatic adjustment to the respective wire cross-section and simple operation offer a high degree of user-friendliness.

Stripping machines
  • Fast and efficient automatic stripping of individual wires
  • Designed for various wire cross-sections (PS 6.0: 0.5 to 6 mm²; PS 16.0: 2.5 to 16 mm²)
  • Infinitely variable adjustment of the wire cross-sections - no requirement to change tools
  • Continuous adjustment of the stripping and insulation pull-off length of between 3 and 20 mm
  • Partial stripping function

Weidmüller Power Duo

Weidmüller Power Duo

Weidmüller Power Duo

Get to know our Power Duo.
Our product manager Jessica Williams will tell you more about the features, benefits and the accessories.

Revolutionising simplicity and redefining flexibility

Crimpfix R VARIO

The CRIMPFIX R VARIO offers you a high level of flexibility during the processing of wire-end ferrules. The electropneumatic stripping and crimping machine is characterised by quick processing times and simple handling between various cross-sections.

Revolutionising simplicity and redefining flexibility
Your special advantages:
  • Cross-section selection via one-touch display
  • UL-certified connections - achievable in combination with Weidmüller wire end ferrules
  • Five-slot magazine for mounting all cross-sections
  • Tool-free change of crimp length settings

Weidmüller CRIMPFIX R VARIO

Weidmüller CRIMPFIX R VARIO

Weidmüller CRIMPFIX R VARIO

Get to know our automatic machines CRIMPFIX R VARIO.
Our product manager Jessica Williams will tell you more about the features, benefits and the accessories

Handling videos machines

Handling videos machines

Handling videos machines

Via this YouTube Playlist you can find many handling videos to learn more about the function of our high-quality machines.

Benefit from Weidmüller services and market experience

Orange Selection

Orange Selection

Products of the Orange Selection are available at any time. If your order is received by 3 p.m., your items will already be on their way the following day.

Time-saving data provision

Time-saving data provision

CAD 3D models in various formats and CAE data are available for download in our product catalogue.

Electronic product data for distribution partner

Electronic product data for distribution partner

Electronic catalogue in BMECat and other formats. Fast access to article data thanks to proven standards.

Virtual fair world

Virtual fair world

Virtual fair world

Discover our highlights at our virtual fair world. Immerse yourself in Weidmüller's digital fair world and learn more about the topics Smart Factory, solutions for the shop floor, end-to-end connections and interfaces, charging infrastructure for electromobility and exciting product innovations.

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