Condition Based Monitoring

Condition monitoring through vibration analysis

Condition Based Monitoring

Vibration sensors for efficient condition monitoring

In industrial plants, unexpected failures are costly and lead to production downtime. The Weidmüller u-CBM software connects the io-link sensors and enables precise vibration analysis and effective condition monitoring. Thanks to wireless technology, they are easy to retrofit. The wired sensors enable continuous monitoring.

With versatile interfaces such as IO-Link, 4-20 mA and switching output, the sensors integrate seamlessly into existing automation environments. Their robust design with stainless steel housing (V2A, V4A) and protection class IP66/67 ensures a long service life - even in harsh operating conditions or Ex-zone environments.

Benefit from the advantages of predictive maintenance and increase the efficiency of your system.

The benefits at a glance

Productivity

Productivity

Reduction of production disruptions through condition monitoring of machines and systems and early detection of anomalies and damage

Efficiency

Efficiency

Optimisation of maintenance costs through on-demand, condition-based maintenance activities

Resilience

Resilience

Improve the resilience of your processes through proactive risk management based on sensor data.

Our product range in the field of vibration sensors

VIB1 - Wireless sensor for easy retrofitting

Wireless machine health monitoring through vibration analysis

The Industrial Internet of Things concept has great potential for retrofitting existing systems that have not yet been digitised in any way. The u-sense vibration VIB1 wireless radio vibration sensor is particularly advantageous for easy retrofitting in existing buildings. It is powered by a replaceable battery and communicates with Weidmüller's gateways and control units via Bluetooth. This makes it quick and easy to monitor the condition of existing and new machines without the need for extensive installation work on the machines. The sensor is suitable for use in production, in water management, and, thanks to its Ex certification for Zone 2, also for the process industry.

  • Wireless time and frequency domain vibration analysis in 3 axes
  • Easy installation thanks to battery operation with wireless communication
  • Interoperability in local automation, as well as on-premise and cloud platforms
  • Approved for harsh environments (IP66/67, Ex Zone 2)

VIB2x/4x/6x - Robust wired sensors

Continuous real-time condition monitoring

In addition to the wireless sensor, Weidmullers u-CBM also have support for any io-link sensor via our IO-Link master module. Altrough they require more effort to install, they offer the operational advantage of no battery changes. In addition, wired sensors measure continuously and are also suitable for machines that frequently change their operating states.

  • Continuous wired vibration analysis
  • Compact design with robust stainless steel housings (V2A, V4A)
  • Analog, IO-Link, switching output
  • Extensive approvals (Ex, SIL)

VIB1 Pilot-Kit - measuring system for simple field testing

A quick introduction to the monitoring of machines and systems

The easy way to monitor machines and systems

With our off-the-shelf solution, you can perform vibration analysis quickly and easily. Installation takes less than 15 minutes, and no programming is required – just simple configuration.

The sensor measures vibration and temperature from your machine and transmits the data to the PLC, where it is analysed and visualised in Node-RED, the intuitive open-source environment. All you need is your browser.

The kit includes the hardware as well as the application software on the PLC for local visualisation, storage and monitoring of the measured values. The application software also offers the option of connecting to further data services (multi-connectivity), providing the user with full ownership of the data at selected location.

  • Quick and easy data collection on your machine
  • Local visualisation and monitoring
  • Multi-connectivity for local, on-premise, and cloud integration

High-quality installation accessories

Cables, connectors, mounting adapters and magnets for professional installation

For proper and industrial-grade installation of vibration monitoring systems, Weidmüller offers high-quality cables, connectors, mounting adapters, and magnets for mobile use.

  • Mounting adapters (threaded and adhesive plate)
  • Magnet adapters (for flat and convex surfaces)
  • Sensor cables in different assemblies
  • Rubber protective covers and metal protective hoses

Perfect complements

Make optimal use of the data from our intelligent sensors and enter the world of Industrial IoT with our perfect complements. We have the right product for every requirement and can also help you identify the right solution for your needs.

Services

Benefit from our service provision and market experience

Whatever is important to you as regards intelligent sensors, we’ll always provide you with the best advice. We’ll support you with our comprehensive service levels and ensure that your business is operating as efficiently as possible. From constantly available products to the provision of full product information, we’ll be there to support you. You can also rely on our many years of experience and associated expertise, which we are always happy to share with you. Our experts can be contacted at any time via our customer support service.

Support for u-CBM

We offer you optimum support by providing you with full information about every product. Whether certificates, application notes or drawings are involved, you’ll be supplied with everything you need to operate our u-CBM sensors.

Electronic product data for our distribution partners

With our electronic catalogue in BMECat format and other formats, gain rapid access to produce data based on proven standards

The easy way to monitor machines and systems

Looking for more information about smart sensors for motor monitoring?

In our white paper, we show you how to achieve added value by retrofitting machine condition monitoring with the Industrial IoT sensor solution from Weidmüller. We go into more technical details and present use cases to show the sensor's mode of operation for data acquisition.

White paper

Downloads

We’ll provide you with full product information and expert knowledge. In the portfolio overview for our individual products, you’ll find the answers to any questions you may have. Alternatively, download our product catalogue to identify the specific switch mode power supplies you need.